
Textile Processing
Driving Sustainability and Cost-Efficiency in Textile Manufacturing
Permionics’ membrane technologies are transforming how the textile industry manages water, dyes, and chemicals. With decades of proven performance, our systems help reduce water consumption, recover valuable resources, and minimize pollution — all while improving process economics. From salt and caustic recovery to color removal, our solutions ensure compliance and sustainability in high-load textile operations.

Key Challenges Solved
- High freshwater dependency and increasing water costs of traditional evaporation and drying methods
- Complex effluent containing dyes, salts, and chemicals
- Waste of reusable caustic and brine post-dyeing or mercerizing
- Difficulty meeting ZLD and pollution control regulations
- Rising operational costs and waste management challenges
Our Solutions
- Caustic recovery from mercerizing and CIP streams
- Salt recovery from dye baths for reuse
- Color removal and decolorization from high-TDS effluents
- Effluent treatment using MF/UF/NF membranes for water reuse
- Integrated ZLD systems for brine and water loop closure
- Minimal chemical dependency and low OPEX operation





Membrane-Based Textile Water &
Chemical Recovery Systems
Supporting zero discharge, water reuse, and process chemical savings.
01.
Effluent Profiling
Comprehensive analysis of textile wastewater composition and loads.
02.
Membrane Pilot Testing
Validating recovery rates for caustic, salts, and dyes.
03.
System Customization
Designing integrated brine/caustic recovery loops and polishing modules.
04.
Engineering Layout
Compact footprint design with modular expandability.
05.
Plant Fabrication
Building durable, industrial-grade membrane modules.
06.
Commissioning & Integration
Fast-track installation with automation and operator training.
07.
Performance Optimization
Calibration for dye bath cycles, caustic reuse, and water quality.
08.
CIP Planning
Scheduled membrane cleaning with textile-grade chemicals.
09.
Remote Monitoring
24/7 diagnostics and remote technical support.
10.
Lifecycle Servicing
AMC and O&M for consistent, long-term system output.
Applications & Installations
- Salt recovery from dye baths (reactive, disperse, vat dyes)
- Caustic recovery from mercerizing CIP lines
- Water recycling in finishing and dyeing processes
- Color and turbidity removal for reuse-ready water
- ZLD systems for compliance and sustainability


Results & Impact
- Up to 90% caustic and salt recovery
- Reduced water and chemical procurement costs
- Lower environmental discharge and improved ESG ratings
- Fast ROI with low maintenance cost
- Scalable systems suitable for small and large textile units
Explore Our High-Performance
Membrane Range
Membrane solutions is dedicated to the development, production, and modification of a variety of microporous filtration membranes.

Chemicals & Petrochemicals

Pharmaceuticals

Pulp & Paper

Power & Energy Generation

Food & Beverage

Textiles & Dyeing

Municipal Water & Wastewater Utilities
Have questions about our products, services, or custom solutions?
Our team is ready to help — let’s connect!
Have questions about our products, services, or custom solutions?
Our team is ready to help — let’s connect!