Membrane Innovation by Permionics
Permionics leads the way in membrane development, revolutionizing separation processes with innovative technologies. As pioneers, the company delivers efficient, tailored solutions for diverse filtration needs, ensuring reliable, long-lasting water treatment across industries.
With its comprehensive range of membrane-based filtration systems, Permionics offers customized solutions that cater to specific industrial needs. Whether it’s water treatment, effluent processing, or pre-treatment for reverse osmosis (RO) and resin systems.
This blog highlights Permionics’ TURBOCATCH system, a next-gen pre-treatment solution for RO and Demineralization systems. With superior colloidal silica and turbidity removal, it ensures high-quality feed water and extended membrane life.
Hollow Fibre Ultra and Microfiltration in Pre-Treatment
Industry Standard:
Hollow fibre Ultra and Microfiltration (UF/MF) membranes have long been a staple in the pre-treatment of RO and resin systems. These membranes are widely used due to their ability to efficiently remove large particles and impurities, thereby protecting downstream systems from damage and fouling.
Lack of Alternatives:
Until recently, hollow fibre technology had no real competitors or comparable benchmarks in the market. The absence of alternatives has made hollow fibre the default choice for many industries seeking reliable pre-treatment solutions. However, with continued advancements, new alternatives like Permionics’ TURBOCATCH system are poised to redefine pre-treatment standards.
The Development of HFUF05 Membrane
Advanced UF Chemistry:
Permionics has taken UF technology to the next level with the development of the HFUF05 membrane. This innovative solution offers a more comprehensive approach to water filtration, particularly in removing colloidal silica and turbidity. The HFUF05 membrane stands out due to its advanced chemistry and robust membrane module, making it one of the best solutions available for improving water quality.
Key Features:
- Hydrophilic Neutral Surface: The hydrophilic nature of the membrane ensures improved filtration by removing residual organics like humic acids, Biological Oxygen Demand (BOD), and Chemical Oxygen Demand (COD), which often contaminate water supplies.
- Tight Pore Size: The membrane’s tight pore size enables the efficient removal of a wide range of contaminants, ensuring high water quality.
Application Success:
The HFUF05 membrane has been rigorously tested on effluents, STP (Sewage Treatment Plant) outlets, and surface waters, delivering outstanding results in all cases. This membrane is a testament to Permionics’ expertise in providing effective and reliable water treatment solutions.
Introducing the TURBOCATCH System
The Ultimate Pre-Treatment Solution:
Permionics introduces the TURBOCATCH system as the next-generation pre-treatment solution for Demineralization (DM) and RO systems. This advanced system provides high-performance filtration by ensuring that feed water is free from colloidal silica and turbidity, which often cause fouling in resin and membrane systems. The TURBOCATCH system represents a breakthrough in filtration, setting new standards for water treatment efficiency.
Key Benefit:
By providing colloidal silica and turbidity-free feed water, the TURBOCATCH system significantly reduces fouling risks, improving the lifespan and performance of downstream membrane systems. It is an ideal pre-treatment solution that ensures the highest quality feed water for resin and membrane-based filtration technologies.
How the TURBOCATCH System Works
Tight UF Membranes:
At the heart of the TURBOCATCH system is a spiral UF membrane with a molecular weight cut-off (MWCO) of 5,000 Da. This design ensures a tight pore structure that is capable of efficiently filtering out even the smallest particles, including colloidal silica.
High Removal Efficiency:
- The TURBOCATCH system removes 99.5% of non-reactive silica, offering exceptional performance in colloidal silica removal.
- In addition, it delivers extremely low turbidity, ensuring that the feed water is of the highest quality, with less than 0.2 NTU of turbidity. This makes it an ideal solution for use in industries where water quality is critical.
Comparison: Hollow Fibre vs. TURBOCATCH Spiral UF
Colloidal Silica Removal:
- Hollow Fibre (100 kDa): 95%-96% removal efficiency.
- TURBOCATCH (5 kDa): 99.5% removal efficiency.
Turbidity Removal:
- Hollow Fibre: Less than 3 NTU.
- TURBOCATCH: Less than 0.2 NTU.
These impressive figures clearly demonstrate that the TURBOCATCH system outperforms traditional hollow fibre membranes in both colloidal silica and turbidity removal, making it the superior choice for pre-treatment applications.
Conclusion:
The TURBOCATCH system offers unmatched performance in terms of both colloidal silica removal and turbidity reduction. With its high removal efficiency and low fouling risk, it is the perfect solution for industries looking to optimize their pre-treatment processes and extend the lifespan of their RO or resin systems.
As a leader in membrane technology, Permionics continues to innovate and develop efficient, cost-effective solutions to meet the growing demands of various industries. The TURBOCATCH system is just one example of how Permionics is shaping the future of water filtration, ensuring maximum efficiency, reliability, and sustainability for its clients.
With the TURBOCATCH system, businesses can ensure the highest quality feed water and protect their valuable assets from the detrimental effects of fouling, ensuring a smoother, more efficient operation in the long run.
